Engraving Methods

There comes a time where you need a metal plate or various other types of material engraved with some sort of information. It could be for anything from identifying and marking your tools to a trophy placard and everything in between. Engraving is used by several industries and homeowners alike.

Why engraving? There is a certain permanence that comes with this form of marking. It will not fade away or melt off and it’s a method that will make sure your information is there to stay. This process has been in use for centuries on end.

Older methods made use of engraving and chemical etchings on metal plates to produce images on paper. The chemical process of engraving is much more time consuming and has been replaced by photography. Even further back in history we have people using handheld engraving tools. We have come a very long way in this process.

Today, the most popular method of engraving is done with high powered lasers. These systems range from desktop sized applications to almost as big as a one car garage. Lasers can mark anything from metal to crystal and is by far the most versatile method ever used.

There is also a quick and economic means of engraving and that would be the use of a high speed rotary tool. If you need to mark your shop tools or other objects for identification, you could buy an electrical handheld engraving tool and save yourself time and money. These can be found in your local big box tool stores and in arts and crafts stores as well. There’s still something to be said for low cost solutions, if that will work for you and your task. Save the laser for something really special as there are plenty of creative uses for this technology.

It’s plain to see there is a wide variety for meeting your engraving requirements. You can be as low tech or high tech about the task as you and your bank account want to be. So determine your needs and how much you can budget for the project and head to your favorite search engine to explore what’s available.

2D Datamatrix Codes

2 D Datamatrix Codes, what’s so special about them, and how are they better than the “standard” ones?

We are all familiar with 1 Dimensional barcodes, more commonly known as linear barcodes. It is simply a machine readable form of data, and is commonly used on products to allow automated registry when scanned at checkout systems. Linear barcodes have a maximum capacity of about 20 to 25 numeric characters, and the information contained within them helps retailers keep tracks of the number of items in store. It also hinders shoplifting (since it is harder to switch the price tags of higher to lower priced items).

The Linear 1D Barcode

As the name suggests, 2D barcodes can encode information in 2 dimensions. These can be a series of linear barcodes stacked on top of each other (as shown in the image below).

The stacked linear barcodes


Or the more popular form, a 2D matrix, which holds dots in an array that is much more compact than the stacked 1D barcodes. This array consists of black and white “cells” or modules arranged in either a square or rectangular pattern. As the information is held in more than 1 dimension, a different reader would be required to decode the information. However, they can hold a lot more information when compared to the traditional linear barcodes, and even if the code is partially damaged, it can still be read (unlike the 1D, linear barcodes).

The MaxiCode Label

UPS make good use of its large storage capabilities in their sorting offices. The MaxiCode Label holds all of the relevant destination information ready to be scanned by the couriers.

The 2D Datamatrix code

The 2D datamatrix code is the most common type of 2D matrix code. Its small size makes it the preferred choice by most manufacturing industries. 50 character codes can fit within a 2 to 3 mm² area, and read with a contrast as low as 20%! (Some silicon electronics applications have laser etched codes as small as 300 micrometers!)

A four segment Datamatrix.

Data Matrix symbols are made up of modules arranged within a perimeter finder and timing pattern, which can encode up to 3,116 characters from the entire ASCII character set, with extensions (all of the numbers, letters (uppercase and lowercase) and symbols on your keyboard).

I thought barcodes and 2D codes could only be used in retail applications?

Quite the contrary, the applications can be as varied as the applications. For example, if you were to use the 2D codes on identification plates around a production plant. The code could simply contain all of the readable text and numbers on the plate. In this instance, the 2D code could be used for quick logging or updating records using a 2D scanner. Sometimes it is not possible to include all of the information onto the plate, so the further information can be encoded into the 2D code. However, in some instances the information needs to be secure, and not visible unless scanned. The 2D code can be encrypted with a PIN number, that must be entered before the information can be read.

Many industries are moving towards Datamatrix codes to improve traceability, the pharmaceutical and aeroscpace industries are the quickest adopters due to the high quality control standards and the emergence of black markets with counterfeit parts. Datamatrix codes can hold the components details, manufacturer ID, part number, and a unique serial number.

The applications for datamatrix codes do not end there. The ability to decode any alphanumeric information means that website addresses can be stored within the codes, linking the reader / decoder to specific website addresses or intranets with internal, classified information. Most of the latest mobile phones have cameras within them, which (with the use of a free downloaded application) can be used to decode 2D datamatrix codes. This allows the user to scan the code, and access the relevant website via their mobile. This opens up the possibilities for “further reading” of artifacts in museums, artist details in galleries, or the genealogy of plants in botanical gardens.

Engraving Methods

here comes a time where you need a metal plate or various other types of material engraved with some sort of information. It could be for anything from identifying and marking your tools to a trophy placard and everything in between. Engraving is used by several industries and homeowners alike.

Why engraving? There is a certain permanence that comes with this form of marking. It will not fade away or melt off and it’s a method that will make sure your information is there to stay. This process has been in use for centuries on end.

Older methods made use of engraving and chemical etchings on metal plates to produce images on paper. The chemical process of engraving is much more time consuming and has been replaced by photography. Even further back in history we have people using handheld engraving tools. We have come a very long way in this process.

Today, the most popular method of engraving is done with high powered lasers. These systems range from desktop sized applications to almost as big as a one car garage. Lasers can mark anything from metal to crystal and is by far the most versatile method ever used.

There is also a quick and economic means of engraving and that would be the use of a high speed rotary tool. If you need to mark your shop tools or other objects for identification, you could buy an electrical handheld engraving tool and save yourself time and money. These can be found in your local big box tool stores and in arts and crafts stores as well. There’s still something to be said for low cost solutions, if that will work for you and your task. Save the laser for something really special as there are plenty of creative uses for this technology.

It’s plain to see there is a wide variety for meeting your engraving requirements. You can be as low tech or high tech about the task as you and your bank account want to be. So determine your needs and how much you can budget for the project and head to your favorite search engine to explore what’s available.

metal engraving

Metal engraving is a process in which a design is incised on a piece of metal using an engraving tool. This form of decorating metal has been around for five thousand years. The tools are pressed into the metal to cutting it and forming the desired design. The harder one pushes the engraving tool into the metal, the wider the mark. The correlation between dipping depth and engraving width is determined by the top angle of the tool.
Engraving tools are made out of hard steel that cuts the design onto metal surfaces such as steel plates or copper. Engraving tools are available in a variety of sizes and shapes for making different lines and marks. The three most commonly used tools are called the chisel, the graving tool (also called bulino), and the burin (also called ciapolla).
The chisel is not used for cutting, but is hammered. This does not remove any of the metal, but depresses it. A pliable support is placed underneath to prevent the metal from breaking or buckling.
Gravers are halved carbide round rods with a cutting edge. The graving tool has a wood handle making it easier to control the depth of the cut made with this sharp steel tool.
The burin is also a sharp steel tool, but comes in different shapes (lined, rounded and flat) to produce different effects.

The two most popular kinds of engraving decoration are damascening and niello.
Damascening is metal inlay in which a fine metal plate is inserted into a grove that has been made in a differently colored metal, and then is beaten in.
Niello is a mixture of silver, tin, lead, and copper that has been fused. This heated mixture is used to filled an engraving in a precious metal. After the mixture cools, the face plate is polished to bring out the semi-opaque design.
Engraving produces a unique quality of mark characterized by steady, clean edges. These lines and marks are produced by specific tools designed just for that purpose. This is a very specialized form of art with many types of materials and designs that takes years to master.

Permanent metal plate identification by metal embossing

Filed under: metal plate embossing — Tags: , — admin @ 12:27 pm

Metal embossing plates are a way to permenantly protect property. This proces creates clearly embossed characters on plates or tags. This is a way for any business to have their property marked and identified, alleviating some of te worry over property being stolen. This makes property easily identifiable to police when they locate potentially stolen goods. There are may items that this process can be used for including VIN plates, gas bottle tags, fuel pump serial plates, steel wire tags, and “dog tags”. There is a nearly endless list of possibilities for using these plates in any business. This is a great investment for any company looking for a way to permenantly secure their property.

There are several different types of materials that can be used for metal embossing. These include brass, copper, aluminum, and galvanised steel. There are also soft alloy adhesive backed plates that can be used. This gives a business the option of using the materials best suited for their products, or the ability to chose a material based on the price. Having so many options to help secure property can be invaluable to any business.

There are several different choices for embossers. The M10 is a hand operated machine that embosses on stainless steel, carbon steel, aluminum, copper, and brass. This is an ideal choice for a small business that does a smaller volume of personalization plates or tags.

The ME1000 can emboss a metal plate n as little as 18 seconds. This machine is a single plate feed system that is suitable for larger industries looking to personalize VIN plates, Id tags, and serial number tags. This system is used by shipyards, steel plants, and the Army.

The ME2000 is the most powerful of the metal plate embossing options. This metal embosser is the best choice for a business looking to do a very high volume of plates or tags in a quick manner.

There is a metal embossing option that is right for any business enabling the owner to permenantly protect their property. This is an effective theft protection tool that has been in use for many years and is considered a standard in protection. There are options for any volume level or price range, and the possibilities are endless.

Permanent metal plate identification by embossing

In an economy where costs and savings are more of a focus than ever, efficiency is no longer a choice, but a must. With metal plate embossing, maximising efficiency is only a single machine away.
Metal plate embossing offers a permanent, intuitive way to organize, catalog, and track your goods. By embossing identification plates and affixing them in the most lasting fashion, you can create a unique identity for any product from the smallest of parts to the largest of machines. With these permanent tags, you can increase efficiency by tracking the products you need and saving the costs you don’t.

First, identification plates allow for efficient organisation of inventory. By implementing a system to accurately track your goods, you can know exactly where costs should and should not be allocated. Whether it’s a product in your warehouse to be shipped or a part that doesn’t need to be ordered, you can save effort and capital by organising your current stock. There is simply no better solution than metal plate embossing, which offers the most permanent, readable, and organisable identification for your products.

Tracking your products is equally important. Knowing the location and history of your goods means you can control its lifespan and respond to trends in similar products. Also, you can keep watch over products with an unalterable form of identification that thieves cannot alter. A plate of steel, brass, or alloy is the most sturdy label to stand up to wear and tear over time or the effort of thieves alike. Embossing creates an unalterable identity for your valuable products.

Efficiency cuts costs and enhances productivity, and with metal plate embossing, you can guarantee efficiency in organisation and identification of your products. Metal plates offer the best readability and durability over any other kind of labeling as they are not prone to the wear and tear of print or etching. Plates also guarantee unalterable uniqueness, since they are molded from single sheets of your choice of durable metal and alloy. The applications are limitless, and there are solutions for any need. For smaller plates and production, hand-held machines like the M10 are ideal, as they produce smaller plates of inexpensive but durable metals to be affixed to any kind of durable material. Larger applications for industrial machinery and factory supplies and parts are best accommodated by the ME1000 and the ME2000. These industrial strength machines offer quality embossing in either manually-fed or automatically-fed formats, respectively. This line of embossers offers the efficiency that is necessary for success in today’s economy.

UID Labels & Plates

When you are looking for the very best in UID Labels & Plates, you don’t have to look any further than Identisys. We specialise in UID, or “Unique Item Identification” technology, and always get the job done right. If you’re not familiar with the term, and your company or service uses any sorts of items, then you should definitely consider using UID to track your assets. It can help to enforce loss prevention, and can help with inventory tracking and with asset identification.

By applying UID Labels & Plates to pieces of your products, your manufacturing parts, or other important assets that your company handles, you can save time on tracking and identification. And as we all know, time is money. In addition to this benefit, you can be part of the larger UID initiative. Utilising these labels or plates on your product will help to ensure that other users of the UID system will be able to easily understand data and information about your products.

We have many different UID solutions, each custom tailored to meet the needs of specific clients, from the small business all the way up to large corporations. So what are you waiting for? Let Identisys help you with our excellent UID Labels & Plates services today!

Metal Plate Embossing

For your metal embossing needs, we have a system that is simple to setup and also easy to use. Our system is an excellent product for your identification plates or tags, or any item that you have that needs readable embossed characters on them. We use an advanced technology that works well with all market sizes, from small industrial applications to also a large production setup.

The plates that our system embosses are made of galvanized steel, stainless steel, brass, copper, aluminum, soft alloy adhesive back.

Some of the products that are system embosses are: steel wire ID tags, ships, VIN plates, electric pump and motor ID plates, gas bottle tags, plant and tree ID labels, and various other products. Our embossers cover just about any metal embossing job that you can think of.

We have three metal embossers to choose from that range in size from the smaller M10 that is geared towards personal applications. This application is good for personalization of stainless steel, carbon steel, aluminum, copper and brass. Then there is the ME1000 which is ideal for Automotive, Shipbuilding, Army, Steel Plant, and white goods. Also there is the ME2000 that is also used in the same industries as the ME1000.